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The boiler efficiency is usually reduced to 84-85%, when a coal fired boiler is converted to natural gas. The biggest change is due to the combustion of Hydrogen. This is normally a 4% heat loss while firing coal and about a 11% heat loss while firing natural gas. When firing natural gas, other losses such as dry gas loss, moisture in fuel and
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as feedwater pumps, fans, fuel heaters, steam for fuel atomizers and soot blowing, treatment chemicals, and environmental and maintenance costs. Example A boiler, fired with natural gas costing $0.30/therm, produces 450 psig saturated steam and is supplied with 230°F feedwater. Using values from the tables, calculate the cost of producing steam.
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